Cpk与PPM转换原理

Cpk与PPM转换原理
Cpk与PPM转换原理

CPK与PPM之间到底什么关系?首先给大家看一张总结的表(下图):

¢(X)是标准正态分布函数--- Array

没学过积分这个概率是算不出来的,但伟大的科学家给我们已制定好了一个正态分布表(截

图一部分):

例如:加工一批螺丝,外径要求为10±0.2mm 。测量了100pcs 产品,算出平均值为10.1mm 、标准差σ=0.05mm ,假设数量符合正态分布,求其CPK 及不良率。

解:

CPK =MIN{(平均值-LSL)/3σ,(USL-平均值)/3σ} =0.67

PPM=P=¢[(LSL-u)/σ)]+[1-(USL-u)/σ] =¢(-6)+[1-¢(2)] =1-¢(6)+1-¢(2)=2-¢(6)-¢(2)

查正态分布表得:PPM=(P=0.977250)*1000000=22750PPM 。

由此我们由此我们可以看出可以看出可以看出::当CPK=0.67时,PPM=22750.是存在转换是存在转换联系的联系的联系的!!

下面再解释下中心线偏移对不良率的影响(公式麻烦就直接用手做了个图):

从此图我们可以看到,中心偏移对Cpk 是有影响的,但到底是偏大还是偏小,这个还很难讲,需要根据实际情况来看。还有人提到,过程偏移不一定是 1.5σ,这个也确实是对的,因为

1.5σ偏移好像是根据晶圆磨损长期监控得出的一个结果,由此可以知道,这个结果是不能推广到所有的过程,每个过程实际偏移多少,也是需要实际分析的。

sigma水平、公差范围、CPK与不良率(PPM)对照表

1666.7%0.180.06800000107.5% 2.790.935270.868.0% 4.41 1.4710.34 769.2%0.390.137********.4% 2.820.944802.3667.6% 4.44 1.489 625.0%0.480.166********.3% 2.850.954371.9267.1% 4.47 1.497.82 454.5%0.660.22500000104.2% 2.880.963976.7566.7% 4.5 1.5 6.8 357.1%0.840.28400000103.1% 2.910.973614.2966.2% 4.53 1.51 5.9 303.0%0.990.33317310102.0% 2.940.983282.1265.8% 4.56 1.52 5.12 285.7% 1.050.35293800101.0% 2.970.99297865.4% 4.59 1.53 4.43 263.2% 1.140.38250000100.0%312699.864.9% 4.62 1.54 3.84 250.0% 1.20.423020099.0% 3.03 1.012445.5464.5% 4.65 1.55 3.32 232.6% 1.290.4320000098.0% 3.06 1.022213.3764.1% 4.68 1.56 2.87 222.2% 1.350.4517700097.1% 3.09 1.032001.5663.7% 4.71 1.57 2.48 208.3% 1.440.4815000096.2% 3.12 1.041808.5163.3% 4.74 1.58 2.14 196.1% 1.530.51126016.7395.2% 3.15 1.051632.762.9% 4.77 1.59 1.84 192.3% 1.560.52118759.8894.3% 3.18 1.061472.7562.5% 4.8 1.6 1.59 188.7% 1.590.53111834.8193.5% 3.21 1.071327.3562.1% 4.83 1.61 1.37 185.2% 1.620.54105232.2892.6% 3.24 1.081195.361.7% 4.86 1.62 1.17 181.8% 1.650.5598942.9491.7% 3.27 1.091075.4761.3% 4.89 1.63 1.01 178.6% 1.680.5692957.3290.9% 3.3 1.1966.8561.0% 4.92 1.640.8654 175.4% 1.710.5787265.8790.1% 3.33 1.11868.4660.6% 4.95 1.650.7421 172.4% 1.740.5881859.0289.3% 3.36 1.12779.4260.2% 4.98 1.660.6358 169.5% 1.770.5976727.1488.5% 3.39 1.13698.9359.9% 5.01 1.670.5443 166.7% 1.80.671860.6487.7% 3.42 1.14626.2159.5% 5.04 1.680.4655 163.9% 1.830.6167249.9487.0% 3.45 1.15560.5959.2% 5.07 1.690.3978 161.3% 1.860.6262885.5386.2% 3.48 1.16501.4158.8% 5.1 1.70.3397 158.7% 1.890.6358757.9685.5% 3.51 1.17448.1158.5% 5.13 1.710.2897 156.3% 1.920.6454857.984.7% 3.54 1.18400.1358.1% 5.16 1.720.2469 153.8% 1.950.6551176.1284.0% 3.57 1.19356.9857.8% 5.19 1.730.2103 151.5% 1.980.6647703.5383.3% 3.6 1.2318.2257.5% 5.22 1.740.1789 149.3% 2.010.6744431.1982.6% 3.63 1.21283.4257.1% 5.25 1.750.1521 147.1% 2.040.6841350.3382.0% 3.66 1.22252.2256.8% 5.28 1.760.1292 144.9% 2.070.6938452.3481.3% 3.69 1.23224.2556.5% 5.31 1.770.1096

CPK 不合格率对照表

Cpk PPM Cpk PPM Cpk PPM 0.51 126016.73 1.01 2445.54 1.51 5.90 0.52 118759.88 1.02 2213.37 1.52 5.12 0.53 111834.81 1.03 2001.56 1.53 4.43 0.54 105232.28 1.04 1808.51 1.54 3.84 0.55 98942.94 1.05 1632.70 1.55 3.32 0.56 92957.32 1.06 1472.75 1.56 2.87 0.57 87265.87 1.07 1327.35 1.57 2.48 0.58 81859.02 1.08 1195.30 1.58 2.14 0.59 76727.14 1.09 1075.47 1.59 1.84 0.60 71860.64 1.10 966.85 1.60 1.59 0.61 67249.94 1.11 868.46 1.61 1.37 0.62 62885.53 1.12 779.42 1.62 1.17 0.63 58757.96 1.13 698.93 1.63 1.01 0.64 54857.90 1.14 626.21 1.64 0.8654 0.65 51176.12 1.15 560.59 1.65 0.7421 0.66 47703.53 1.16 501.41 1.66 0.6358 0.67 44431.19 1.17 448.11 1.67 0.5443 0.68 41350.33 1.18 400.13 1.68 0.4655 0.69 38452.34 1.19 356.98 1.69 0.3978 0.70 35728.84 1.20 318.22 1.70 0.3397 0.71 33171.61 1.21 283.42 1.71 0.2897 0.72 30772.67 1.22 252.22 1.72 0.2469 0.73 28524.24 1.23 224.25 1.73 0.2103 0.74 26418.77 1.24 199.22 1.74 0.1789 0.75 24448.95 1.25 176.83 1.75 0.1521 0.76 22607.69 1.26 156.83 1.76 0.1292 0.77 20888.15 1.27 138.97 1.77 0.1096 0.78 19283.74 1.28 123.03 1.78 0.0929

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