液压连接-五种管接头系统

液压连接-五种管接头系统

目前有五种管接头系统通常用於液压连接，这五种管接头系统按地理位置或按国家划分为：

北美标准

NPTF

说明：

这是一种乾密封螺纹；是用於输送燃油的国内锥管螺纹，既可用於外螺纹端接头，也可用於内螺纹端接头。NPTF 外螺纹可与NPTF、NPSF或NPSM内螺纹配合。NPTF管接头与BSPT管接头类似但不可互相换，大多数尺寸螺纹的螺距不同并且牙型角是60°，而BSPT螺纹的牙型角是55°。

JIC37°锥角内螺纹接头

说明：

37°锥角（JIC）汽车工程师协会（SAE）规定37°锥角或锥座可用於高压液压管路。这类管接头通常称为JIC管接头。 JIC外螺纹是直纹只能和JIC内螺纹配合，JIC外螺纹是直螺纹，并具有37°锥座面，JIC内螺纹也是直螺纹，并具有37°锥座面。其密封在37°锥座面处形成，某些尺寸的螺纹与SAE45°锥角螺纹相同，应仔细测量锥角以进行区分。

SAE 45°锥角外螺纹接头

说明：

SAE（45°锥角）这是用於具有45°锥角或锥座的管接头的术语。软铜管通常采用这种接头，因为该材料易於加工成45°角。这种管接头适用於低压应用场合-例如用於燃油管路和制冷管路。

SAE 45°锥角外螺纹只能和SAE 45°锥角内螺纹配合。SAE外螺纹是直螺纹并具有45°锥座面。而SAE内螺纹也是直螺纹，并具有45°锥座面。其密封在45°锥座面处形成。某些尺寸的螺纹与SEA 37°锥角螺纹相同。应仔细测量锥角以进行区行。

O形圈端面密封外螺纹接头

说明： O形圈端密封外螺纹只能和O形圈端面密封内螺纹配合，外螺纹是直螺纹带O形圈；内螺纹是直螺纹带密封端面，外螺纹在O形圈处密封，而内螺纹在密封端面处密封。

O形圏法兰－SAE J518

说明：

SAE J518SAE 61型和62型四螺栓分离式法兰通常在世界范围内广泛应用於连接泵与马达。此处有三种例外情况；

1. 倍乘系数-10，不是SAE标准尺寸，但在北美以外地区却应用很普遍

2. 卡特彼勒式法兰，具有一个较厚的法兰头（表中尺寸＂C＂），其外径与SAE 62型法兰外径一样大。

3. Poclain法兰，其与SAE法兰根本不同。

公称法兰

尺寸

61型（FL）62型（FL）卡特彼勒式（FLC）法兰外径A B C法兰外径A B C法兰外径A B C

1/2

5/8

3/4

1

1 1/4

1 1/2

2

2 1/2

3

3 1/2

4

5

O形圈平面密封固定型外螺纹接头

说明：当外螺纹接头上O形圈与内螺纹接头上的平面接触时形成密封，在液压系统可以使用弹性体密封来控制泄漏，并且在防泄漏功能极为重要的情况下，可采用这一类管接头。

压套式管接头

说明：压套式固定型外螺纹接头只能与压套式内螺纹螺母及压套配合。外螺纹接头是直螺纹带24°锥座。内螺纹头是直螺纹并带有作为密封面的压套。其密封在压套与外螺纹接头的24°锥座之间、压套与内螺纹接头的内管之间形成。

英国标准

SAE倒锥面接头

认为所有国外螺纹均为公制的，这是一个误解。通常不是这样，有两种常用的螺纹形式-公制螺纹和惠氏标准螺纹（BSP）。英国标准直管（BSP）螺纹，也叫惠氏标准螺纹。它既可以是直螺纹（BSPP），也可以是锥螺纹（BSPT），均带有倒锥面。

其法兰与SAE61型或62型法兰类似（-10*除外）。端口连接通常通过BSPP螺纹。其密封采用软金属密封环。

BSPP（直）外螺纹可以与BSPP（直）内螺纹或内螺纹端口配合。BSPP外螺纹是直螺纹并带30°锥座。BSPP内螺纹也是直螺纹并带30°锥座。内螺纹端口是直螺纹并带密封端面。端口处的密封通过外螺纹接头上的O形圏或软金属垫圏形成。

BSPP（直螺纹）接头与NPSM接头类似但不可互换。其大多数尺寸螺纹的螺距不同，螺纹牙型角是55°，而NPSM螺纹牙型角是60°（-10是非SAE规格的法兰）

英国标准直管螺纹(BSP)

说明：

英国标准直管（BSP）螺纹，也叫惠氏标准螺纹。它既可以是直螺纹（BSPP），也可以是锥螺纹（BSPT），均带有倒锥面。其法兰与SAE61型或62型法兰类似（-10*除外）。端口连接通常通过BSPP螺纹。其密封采用软金属密封环。BSPP（直）外螺纹可以与BSPP（直）内螺纹或内螺纹端口配合。BSPP 外螺纹是直螺纹并带30°锥座。BSPP内螺纹也是直螺纹并带30°锥座。

内螺纹端口是直螺纹并带密封端面。端口处的密封通过外螺纹接头上的O形圏或软金属垫圏形成。BSPP（直螺纹）接头与NPSM接头类似但不可互换。其大多数尺寸螺纹的螺距不同，螺纹牙型角是55°，而NPSM螺纹牙型角是60°（-10是非SAE规格的法兰）

英国标准锥管螺纹(BSPT)

说明：

BSPT（锥）外螺纹可以与BSPT（锥）内螺纹或BSPP（直）内螺纹配合。

BSPT外螺纹是锥螺纹。当其与BSPT（锥）内螺纹或BSPP（直）内螺纹端口配合时，在螺纹处形成密封。

BSPT接头与NPTF接头近似但不可互换。其大多数螺纹的螺距不同，螺纹牙型角为55°，而NPSM 螺纹牙型角是60°

法国标准

法国GAZ是常用的管接头。这种接头是公制螺纹并带24°锥座。与德国DIN管接头类似，但其螺纹在些尺寸上有所不同。虽然二者都是公制螺纹，但是法国所有规格的管接头均采用细牙螺纹，而德国DIN管接头尺寸较大，采用粗牙螺纹。大多数端口连接均为法兰连接。法国标准法兰与SAE 和hellip标准法兰不同；其法兰端面有一个突起的凸台。这种法兰叫作Poclain型法兰。

[1] GAZ24°

[2] GAZ Poclain24°法兰

德国标准

德国DIN（德国工业标准）是常用的管接头。所谓的公制管接头通常是指DIN管接头。其法兰为标准的61型或62型法兰（-10除外）。

DIN 24°锥球头螺纹

说明：

DIN24°锥球头可以与图示的三种内螺纹相配合。外螺纹接头为球头公制直螺纹具有24°锥座和一个球头沉孔，该孔与所用的管接头的内管外径相配，与外螺纹相配的内螺纹包括带O形圈，公制管接头的24°锥球头内螺纹，或通用24°或60°锥球头内螺纹等。

DIN 60°锥球头螺纹

说明：

DIN60°锥球头外螺纹接头只能与通用24°或60°锥球头内螺纹接头配合。外螺纹为公制直螺纹并带60°锥座。内螺纹为公制直螺纹并带通用24°和60°锥座。当使用锥座角量规测量锥角时，应使用30°锥角量规。（使用锥座角量规沿接头中心线进行测量。）

DIN 3852，A型和B型管接头（直螺纹）

说明：

DIN3852 A型和B型外螺纹管接头可以与下图所示的DIN内螺纹管接头配合。A型和B型外螺纹及内螺纹管接头均为直螺纹。图1是指公制直螺纹，而图2是指惠氏标准直螺纹。当密封圏（A型）或密封面（B型）与内螺纹端口的密封面配合时形成密封。DIN3852 A型和B型管接头有两种类型；轻型（L）系列和重型（S）系列。

DIN 3852 C型公制和惠氏标准锥螺纹接头

说明：

DIN 3852 C型管接头既可以是公制螺纹﹐也可以是惠氏英制螺纹。外螺纹只能与图示的内螺纹配合。内、外管接头均为锥螺纹。表1是指公制锥螺纹﹐而表2是指惠氏标准锥螺纹。密封在螺纹处形成。DIN 3852 C型管接头有三种系列：超轻型系列(LL)，轻型系列(L)和重型系列(S)。

公制压套式管接头总成

说明﹕

公制压套式管头总成由连接在外接头上的三个部件组成。这三个部件分别是：管芯﹐压套和公制螺母。

螺母装配在管芯上﹐然後再装配压套(见图) 。DIN轻型系列总成使用DIN轻型系列公制螺母﹐而DIN重型系列总成使用DIN重型系列公制螺母。压套和管芯根据所需的内管外径选择。

日本标准

在日本有两种比较常用的管接头

1.所有的小松设备均采用带有30°锥座和公制细牙螺纹的管接头。所有的法兰均为61型或62型法兰（-10*除外）。

2.其他大部分日本设备采用带有30°锥座和英制标准直管螺纹的管接头，通常称为JIS（日本工业标准）管接头。这些管接头与英制管接头不可互换，因其锥面方向相反。所有的法兰均为61型或62型法兰（-10*除外）。

日本30°锥角直螺纹

说明：

日本30°锥角外螺纹接头只能与日本30°锥角内螺纹配合。内、外螺纹均为直螺纹并带30°锥座。其密封在30°锥座处形成。日本30°锥角接头上的螺纹符合JIS B 0202标准，其与BSPP螺纹相同。英国和日本接头均带有30°锥座，但二者不可互换，因英国接头锥座与日本接头锥座方向相反。

日本30°锥管螺纹

说明：

日本锥管螺纹接头与BSPT（锥螺纹）接头完全相同，并完全可以互换。因日本接头没有30°锥角，故不能与BSPP内螺纹相配合。这种螺纹符合JIS B 0203标准，与BSPT螺纹相同。日本锥管螺纹接头的密封在螺纹处形成。

小松型30°锥角直螺纹

说明：

小松型30°锥角直螺纹接头与日本30°锥角直螺纹接头除了在螺纹方面有所差别外，其它方面完全相同。

小松型接头采用公制细牙螺纹，该螺纹符合JIS B 0207标准。小松型接头在其30°锥角处密封。

小松型法兰接头

说明：

小松型法兰接头与SAE 61型法兰接头近似，并完全可以互换。各种规格法兰的O形圏尺寸不相同。当使用SAE型法兰更换小松型法兰时，一定要使用SAE型O形圏。

Product Manual

Currently there are five kinds of fitting systems, which are often used for hydraulic connection. They are described as follows by area or countrygeography or nation:

North American Standard

NPTF

Description：

A kind of dry sealed thread that is suited fit for taper pipes to deliver fuels, it can be used in both male and female thread end fittings. NPTF male threads can work with NPTF , NPSF or NPSM female threads.

Though similar, NPTF and BSPT pipe fittings are not interchangeable as the former are different in pitch and thread angle (60°) from the latter (55°).

JIC37° taper female thread f ittings

Description：

JIC 37° taper: The Society of Automotive Engineers (SAE) stipulates that 37° taper or tapered collets can be used in high-pressure hydraulic pipelines. Such pipe fittings are often called JIC pipe fittings. JIC male threads can only fit with JIC female threads. They are straight and have a 37° tapered face. JIC female threads are also straight and have a 37° tapered face. The sealing forms at the 37° tapered face. Threads of some measurements are identical withSAE 45° tapered threads, s o the taper should be measured carefully in order to distinguish between them.

SAE 45° taper male thread fittings

Description：

SAE (45° taper): This is a term for pipe fittings of 45° taper or tapered collets. Soft brass pipes often use such fittings as the material can be machined easily into a 45° angle. Such fittings are perfect for low pressure applications, like fuel pipelines and cooling pipelines.

SAE 45° taper male threads can only fit with SAE 45° taper female threads. SAE male threads are str aight and have a 45° tapered face.

SAE female threads are also straight and have a 45° tapered face. The sealing forms at the 45° tapered face. Threads of some measurements are identical with SAE 37° tapered threads, so the taper should be measured carefully in orderto distinguish between them.

O ring end sealing male thread fittings

Explanation:

O shape circle of hold seal up exterior thread can only sum O shape a circle of faced sealing female screw cooperation,Exterior thread is straight thread bring O shape a circle; Female screw is straight thread bring seal up end face, Exterior thread at O shape a circle place seal up, But female screw at seals up end face place seal up.

O shape quan flange- SAE J518

Say Ming Dynasty:

SAE J518SAE 61 type sum 62 type four bolt march-past flange usually at worldwide in extensive should be used for connect pump and motor. This place has three kinds of exceptions situations; 1. Time rides coefficient- 10, Not SAE gauge, But area but applies to very generally beside North America 2. Carter that tie style flange, Possesses a compare

thick flange ( Watches middle size" C " ) , It external diameter with SAE 62 type flange external diameter same big. 3. Poclain flange, It with SAE flange root different.

Male weighFlange

Size

61 Type（FL）62 Type（FL）

Carter that tie style

（FLC）Flange

External

diameter

A B C

Flange

External

diameter

A B C

Flange

External

diameter

A B C

1/2 5/8 3/4

1

1 1/4 1 1/

2 2 2 1/2 3

3 1/2

4

5

O shape a circle of plane seal up fix type exterior thread joint

Explanation:

Ases O shape a circle with female screw joint on plane contact time form seal up on exterior thread joint, Can use elastomer seal up come control leakage at hydraulic power control system, And at prevents leak function quite under important situation, Can adopt this a kind of tube joint.

Presses sum of style administer joint

Say Ming Dynasty:

Presses sum of style fix type exterior thread joint can only with press sum of style female screw nut and press a sum of cooperation. Exterior thread joint is straight thread bring 24° wimble. Female screw head is straight thread and ha as seal up microbus press sum of. It seals up at press sum of with exterior thread joint 24° wimble between, Presses sum of with female screw joint in administer between form.

British Standard

SAE falls conical surface joint

Thinks all overseas thread average for metric system, This is a misapprehension. Usual not this, There is two kinds of in common use thread forms- Meter screw sum benefit surname standard thread ( BSP) . British Standard straights administer ( BSP) Thread, Too calls benefit surname standard thread. It already can be straight thread ( BSPP) , Too can be taper thread ( BSPT) , Average has fall conical surface.

It flange with SAE61 type or 62 type flange analogous ( - 10* Exclusion) . Port connects usually by BSPP thread. It seals up adopt soft metal gland ring.

BSPP ( Straight) Exterior thread can with BSPP ( Straight) Female screw or female screw Port cooperation. BSPP exterior thread is straight thread and bring 30° wimble. BSPP female screw too is straight thread and bring 30° wimble. Female screw Port is straight thread and bring seal up end face. Port place will seal up by O shape quan or soft metal fil lup quan form on exterior thread joint.

BSPP ( Straights thread) Joints with NPSM joint analogous but can not exchange. It most size threads screw pitch different, Thread dental pattern jiao is 55°, But NPSM thread dental patte rn jiao is 60° ( - 10 right and wrongs SAE specification's flange)

British Standard straights administer thread ( BSP)

Say Ming Dynasty:

British Standard straights administer ( BSP) Thread, Too calls benefit surname standard thread. It already can be straight thread( BSPP) , Too can be taper thread ( BSPT) , Average has fall conical surface. It flange with SAE61 type or 62 type flange analogous ( - 10* Exclusion) .

Port connects usually by BSPP thread. It seals up adopt soft metal gland ring. BSPP ( Straight) Exterior thread can with BSPP ( Straight) Female screw or female screw Port cooperation. BSPP exterior thread is straight thread and bring 30° wimble. BSPP female screw too is straight thread and bring 30° wimble. Female screw Port is straight thre ad and bring seal up end face. Port place will seal up by O shape quan or soft metal fil lup quan form on exterior thread joint.

BSPP ( Straights thread) Joints with NPSM joint analogous but can not exchange. It most size threads screw pitch different, Th read dental pattern jiao is 55°, But NPSM thread dental pattern jiao is 60° ( - 10 right and wrongs SAE specification's flange)

British Standard wimbles administer thread ( BSPT)

Say Ming Dynasty:

BSPT ( Wimble) Exterior thread can with BSPT ( Wimble) Female screw or BSPP ( Straight) Female screw cooperation. BSPT exterior thread is taper thread. Ases it with BSPT ( Wimble) Female screw or BSPP ( Straight) Female screw Port cooperation time, Form seal up at thread place. BSPT joint with NPTF joints approximation but can not exchange. It most threads screw pitch different, Thread dental pattern jiao is 55°, But NPSM thread dental pattern jiao is 60°

France standard

France GAZ is in common use tube joint. This a kind of joint is meter screw and brin g 24° wimble. With Germany DIN administersjoint analogy, But it thread at some size on different from. Though the two all is meter screw, But France all specification administerjoint average adopt fine pitch thread,

But Germany DIN administers joint dimension compare big, Adopts coarse thread. Most Port connections average for flange connection. France standard flange with SAE sum hellip standard flange different; It flange end face have a prominent convex platform. This a kind of flange be called Poclain type flange.

[1] GAZ24°

[2] GAZ Poclain24° flange

Germany standard