WPS & PQR 表格-2010

(03/08)

Sketches, Production Drawings, Weld Symbols, or Written Description should show the general arrangement of the parts to be welded. Where applicable, the details of weld groove may be specified.

[At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers, and bead sequence (e.g., for notch toughness procedures, for multiple process procedures, etc.)]QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name

Welding Procedure Specification No.By

Date

Supporting PQR No.(s)

Welding Process(es)Type(s)

Revision No.

Date

JOINTS (QW-402)Details

Joint Design *BASE METALS (QW-403)P-No.

Specification and type/grade or UNS Number OR

OR Group No.

to P-No.

Group No.

to Specification and type/grade or UNS Number

Chem. Analysis and Mech. Prop.to Chem. Analysis and Mech. Prop.Thickness Range:Base Metal:Groove

Fillet

Other

*FILLER METALS (QW-404) 1 2*Each base metal-filler metal combination should be recorded individually.

Spec. No. (SFA)AWS No. (Class)F-No.A-No.

Size of Filler Metals Weld Metal Thickness Range:

Groove Fillet

Electrode-Flux (Class)Flux Trade Name Consumable Insert Other

Backing: Yes

No

(Refer to both backing and retainers)

(Automatic, Manual, Machine, or Semi-Automatic)

Backing Material (Type)Metal Nonmetallic

Nonfusing Metal Other

Root Spacing Maximum Pass Thickness ? 1/2 in. (13 mm) (Yes)

(No)

Filler Metal Product Form Supplemental Filler Metal Flux Type

(10)

QW-482 (Back)

POSITIONS (QW-405)WPS No.

Rev.

Position(s) of Groove Position(s) of Fillet PREHEAT (QW-406)

Preheat Temperature, Minimum ELECTRICAL CHARACTERISTICS (QW-409)

TECHNIQUE (QW-410)String or Weave Bead

Orifice, Nozzle, or Gas Cup Size

Initial and Interpass Cleaning (Brushing, Grinding, etc.)Method of Back Gouging Oscillation

Contact Tube to Work Distance Multiple or Single Pass (Per Side)Multiple or Single Electrodes Electrode Spacing Peening Other

Tungsten Electrode Size and Type

Interpass Temperature, Maximim Preheat Maintenance

(Continuous or special heating, where applicable, should be recorded)

Welding Progression: Up POSTWELD HEAT TREATMENT (QW-407)GAS (QW-408)

Percent Composition

Gas(es)

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW (FCAW)

Other

(Spray Arc, Short Circuiting Arc, etc.)

(Mixture)

Flow Rate

Temperature Range Time Range Shielding Trailing Backing Down

(07/10)

Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc.

Other

Other

Other

Other

Pulsing Current

Heat Input (max.)

Weld Pass(es)

Current Type and Polarity

Energy or Power (Range)

Wire Feed Speed (Range)Amps (Range)

Volts

(Range)

Travel Speed (Range)

Other

(e.g., Remarks, Com-ments, Hot Wire Addition, Technique,Torch Angle, etc.)

Process Classifi-cation

Filler Metal

Diameter

(10)

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Record Actual Variables Used to Weld Test Coupon

Company Name

JOINTS (QW-402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

Procedure Qualification Record No.Date

WPS No.

Welding Process(es)

Material Spec.

BASE METALS (QW-403)Type/Grade, or UNS Number

P-No.to P-No.

Temperature POSTWELD HEAT TREATMENT (QW-407)GAS (QW-408)

Time Other

Current ELECTRICAL CHARACTERISTICS (QW-409)Polarity Amps.Volts Tungsten Electrode Size

Heat Input Other

Travel Speed

TECHNIQUE (QW-410)String or Weave Bead Oscillation

Multipass or Single Pass (Per Side)Single or Multiple Electrodes Other

Thickness of Test Coupon SFA Specification FILLER METALS (QW-404) 1 2

AWS Classification Filler Metal F-No.

Weld Metal Analysis A-No.Position of Groove

POSITION (QW-405)Weld Progression (Uphill, Downhill)Other

Preheat Temperature PREHEAT (QW-406)Interpass Temperature Other

Size of Filler Metal

Flux Trade Name Other

Diameter of Test Coupon Other

Types (Manual, Automatic, Semi-Automatic)Shielding Gas(es)

(Mixture)Percent Composition

Flow Rate

Trailing Backing 07/10

Group No.Group No.

Maximum Pass Thickness Weld Metal Thickness Filler Metal Product Form Supplemental Filler Metal Electrode Flux Classification Flux Type

Other

Mode of Metal Transfer for GMAW (FCAW)

QW-483 (Back)

Tensile Test (QW-150)

Other Tests

Fillet-Weld Test (QW-180)

Toughness Tests (QW-170)

Guided-Bend Tests (QW-160)

PQR No.

Comments

Specimen No.

Width Thickness Area

Ultimate Total Load

Ultimate Unit Stress,(psi or MPa)

Result

Impact Values

% Shear

Mils (in.) or mm

Drop Weight Break (Y/N)

ft-lb or J

Test Temperature

Specimen Size

Specimen No.

Notch Location

Type and Figure No.

Type of Failure and Location

Result — Satisfactory: Yes No

No

Penetration into Parent Metal: Yes

Macro — Results

Type of Test Deposit Analysis Other

Welder’s Name Date (Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

Certified by

Manufacturer or Contractor

Tests Conducted by Clock No.Stamp No.

Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

03/08

(10)

RT or UT (check one)

(07/10)

QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder’s name

Identification no.

Test Description

Testing Variables and Qualification Limits

RESULTS

Actual Values

Welding Variables (QW-350)

Identification of WPS followed

Specification and type/grade or UNS Number of base metal(s)

Welding process(es)

Test coupon

Production weld

Thickness

Alternative Volumetric Examination Results (QW-191):Fillet weld — fracture test (QW-181.2)

Length and percent of defects

Macro examination (QW-184)Fillet size (in.)Concavity/convexity (in.)

?Other tests

Film or specimens evaluated by Company

Mechanical tests conducted by Laboratory test no.

Welding supervised by

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Date

Certified by

Manufacturer or Contractor

Range Qualified

Type (i.e.; manual, semi-automatic) used Backing (with/without)Plate

Pipe (enter diameter if pipe or tube)

Base metal P-Number to P-Number

Filler metal or electrode specification(s) (SFA) (info. only)Filler metal or electrode classification(s) (info. only)FIller metal F-Number(s)

Consumable insert (GTAW or PAW)

Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW)Deposit thickness for each process Process 1Process 2

3 layers minimum Yes 3 layers minimum

Position qualified (2G, 6G, 3F , etc.)Vertical progression (uphill or downhill)Type of fuel gas (OFW)

Inert gas backing (GTAW, PAW, GMAW)

Transfer mode (spray/globular or pulse to short circuit-GMAW)GTAW current type/polarity (AC, DCEP , DCEN)

Type

Result

Longitudinal bends [QW-462.3(b)]

Side bends (QW-462.2)

Transverse face and root bends [QW-462.3(a)]

Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)]Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)]

Pipe specimen, macro test for fusion [QW-462.5(b)]

Plate specimen, macro test for fusion [QW-462.5(e)]

No Yes

No

Visual examination of completed weld (QW-302.4)Type

Result

Type

Result

Fillet welds in plate [QW-462.4(b)]

Fillet welds in pipe [QW-462.4(c)]

(10)

(07/10)

QW-484B SUGGESTED FORMAT B FOR WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welding operator’s name Identification no.

Test Description (Information Only )

Testing Variables and Qualification Limits When Using Automatic Welding Equipment Welding Variables (QW-361.1)

Actual Values

Range Qualified

Testing Variables and Qualification Limits When Using Machine Welding Equipment Welding Variables (QW-361.2)

Actual Values

Range Qualified

RESULTS

Identification of WPS followed

Specification and type/grade or UNS Number of base metal(s)Welding process

Test coupon

Production weld

Thickness

Base metal P-Number to P-Number

Position (2G, 6G, 3F , etc.)

Filler metal (SFA) specification Filler metal or electrode classification

Fillet weld — fracture test (QW-181.2)

Length and percent of defects

Macro examination (QW-184)Fillet size (in.)

Concavity/convexity (in.)

?

Other tests

Film or specimens evaluated by Company Mechanical tests conducted by Laboratory test no.

Welding supervised by

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Date Certified by

Manufacturer or Contractor

FIller metal used (Yes/No) (EBW or LBW)Type of welding (automatic)Type of laser for LBW (CO 2 to YAG, etc.)Continuous drive or inertia welding (FW)Vacuum or out of vacuum (EBW)

Welding process

Direct or remote visual control Type of welding (Machine)Automatic arc voltage control (GTAW)Automatic joint tracking

Position qualified (2G, 6G, 3F , etc.)Consumable inserts (GTAW or PAW)Backing (with/without)

Single or multiple passes per side

Type

Result

Longitudinal bends [QW-462.3(b)]

Side bends (QW-462.2)

Transverse face and root bends [QW-462.3(a)]

Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)]Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)]

Pipe specimen, macro test for fusion [QW-462.5(b)]

Plate specimen, macro test for fusion [QW-462.5(e)]

Plate Pipe (enter diameter, if pipe or tube)Visual examination of completed weld (QW-302.4)

Type

Result

Type

Result

Fillet welds in plate [QW-462.4(b)]

Fillet welds in pipe [QW-462.4(c)]

RT or UT (check one)

Alternative Volumetric Examination Results (QW-191):

(03/08)

QW-485 SUGGESTED FORMAT FOR DEMONSTRATION OF STANDARD WELDING

PROCEDURE SPECIFICATIONS (SWPS)

(See Article V)

Specification and type/grade or UNS Number of Base Metal(s)

to Specification and type/grade or UNS Number of Base Metal(s)

Base Metal P-Number to Base Metal P-Number Thickness Welding Process(es) used

Plate Pipe (Enter Diameter of Pipe or Tube)Groove Design (Single V, Double V, Single U, etc.)Initial Cleaning Method Backing (with/without)Filler Metal Specification

Filler Metal or Electrode Classification Filler Metal or Electrode Trade Name

Size of Consumable Electrode or Filler Metal

Tungsten Electrode Classification and Size for GTAW Consumable Insert Class and Size for GTAW

Shielding Gas Composition and Flow Rate for GTAW or GMAW (FCAW)

Preheat Temperature

Position (1G, 2G, etc.) of Weld Progression (Uphill or Downhill)Interpass Cleaning Method

Measured Maximum Interpass Temperature

Approximate Deposit Thickness for Each Process or Electrode Type Current Type/Polarity (AC, DCEP , DCEN)

Postweld Heat Treatment Time and Temperature

Identification of Standard Welding Procedure Specification Demonstrated

Visual Examination of Completed Weld (QW-302.4) Date of Test Bend Test (QW-302.1)

Transverse Face and Root [QW-462.3(a)]

Side (QW-462.2)

Alternative Radiographic Examination Results (QW-302.2)Specimens Evaluated By Welding Supervised By Welder's Name Stamp No.

We certify that the statements in this record are correct and that the weld described above was prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.Manufacturer or Contractor

Signature Date Demonstration Number

Title Title Company Company

Demonstration Welding Variables

Type

Result

Type

Result

Type

Result

QB-482 SUGGESTED FORMAT FOR A BRAZING PROCEDURE SPECIFICATION (BPS)

(See QB-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name P-Number

Specification Number to P-Number AWS Classification Other

Maximum

Temperature Range Positions Permitted Flow Direction

Initial Cleaning

Flux Application

Torch Tip Sizes Postbraze Cleaning Inspection

Time Range

Minimum Base Metal Thickness F-Number

Filler Metal Product Form

Flux (AWS Class, Composition, or Trade Name)Fuel Gas

Furnace Temperature Atmosphere Type Other

Joint Design:Overlap:

Type Minimum Joint Clearance Maximum

BPS Number Revision

Date Issued

Supporting PQRs Brazing Process(es)

Type(s)

Joint Design (QB-408)

Base Metal (QB-402)

Brazing Filler Metal (QB-403)

Brazing Temperature (QB-404)

Brazing Flux, Fuel Gas, or Atmosphere (QB-406)

Postbraze Heat Treatment (QB-409)

Flow Position (QB-407)

Technique (QB-410) and Other Information

(02/07)

By

(Automatic, Manual, Machine, or

Semi-Automatic)

Brazing Temperature Range

Nature of Flame (Oxidizing, Neutral, Reducing)

QB-483 SUGGESTED FORMAT FOR A BRAZING PROCEDURE QUALIFICATION RECORD (PQR)

(See QB-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Record of Actual Variables Used to Braze Test Coupon

Company Name

BPS Followed During Brazing of Test Coupon PQR No.

Brazing Process(es) Used Date Coupon Was Brazed

Base Metal Specification to Base Metal Specification P-Number

to P-Number

Plate or Pipe/Tube

Base Metal Thickness Joint Type Filler Metal Specification: AWS Classification F-No.Filler Metal Product Form

Nature of Flame (Oxidizing, Neutral, Reducing)Flux (AWS Class., Compostion, Trade Name, or None)Atmosphere Type

Overlap

Joint Clearance

Position

Fuel Gas Furnace Temperature Temperature Time

Cleaning Prior to Brazing Postbraze Cleaning

Other

Tensile Tests (QB-150)

(05/07)

Specimen

Width/Diameter

Thickness

Area

Ultimate Load

UTS (psi or MPa)

Failure Location

Bend Tests (QB-160)

Type

Type

Results

Results

Peel Tests (QB-170) or Section Tests (QB-180)

Type

Type

Results

Results

Other Tests

Brazer’s/Brazing Operator’s Name ID No.Brazing of Test Coupon Supervised by Test Specimens Evaluated by Company

Manufacturer Certified by

Date

Laboratory Test Number

We hereby certify that the statements in this record are correct and that the test coupons were prepared, brazed, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Base Metal (QB-402)to Base Metal Thickness

Brazing Filler Metal (QB-403)

Joint Design (QB-408)Brazing Temperature (QB-404)Brazing Temperature Range

Brazing Flux, Fuel Gas, or Atmosphere (QB-406)

Other

Flow Position (QB-407)Flow Direction

Postbraze Heat Treatment (QB-409)Technique (QB-410)

QB-484 SUGGESTED FORMAT FOR A BRAZER/BRAZING OPERATOR PERFORMANCE

QUALIFICATION (BPQ)

(See QB-301, Section IX, ASME Boiler and Pressure Vessel Code)

Brazer’s/Brazing Operator’s Name

Identification of BPS Followed During Brazing of Test Coupon Specification of First Test Coupon Base Metal Specification of Second Test Coupon Base Metal

Brazing Process(es)

Type of Brazing (Manual, Semi-Automatic, Automatic, Machine)

Torch Brazing: Manual or Mechanical

Base Metal P-Number to P-Number

Plate Pipe (enter diameter if pipe or tube)Base Metal Thickness to Base Metal Thickness

Joint Type (Butt, Lap, Scarf, Socket, etc.)If Lap or Socket, Overlap Length Joint Clearance

Filler Metal (SFA) Specification(s) (info. only)Filler Metal Classification(s) (info. only)Filler Metal/F-Number Filler Metal Product Form Brazing Flow Positions

We certify that the statements in this record are correct and that the test coupons were prepared, brazed, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.Manufacturer

Certified by

Mechanical Tests Conducted by Specimens Evaluated by Lab Test No.

Company Company

Identification No.

Testing Variables and Ranges Qualified

Actual Values Range Qualified

Brazing Variables (QB-350)

Testing and Results

Visual Examination of Completed Joint (QB-141.6)Mechanical Test

Peel (QB-462.3)

Section (QB-462.4)

Tension (QB-462.1)

Date of Test

Position

Result

Position

Result

Position

Result

(03/07)

Date

Transverse Bends [QB-462.2(a)]

Longitudinal Bends [QB-462.2(b)]