2_2012-05-04 System_Solution_AGV_engl

Driving the world
Intelligent AGV System Solutions …powered by SEW EURODRIVE
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Brief introduction of the AGV solution from SEW Drive motors (travel drives and auxiliary axles on the vehicle) Contactless energy transfer (MOVITRANS?) Communication via wireless communication (WNI) Mobile vehicle controller (MOVIPRO?) Vehicle coordination with defined interface to the higher level PLC
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution
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Modular components
Engineering and services
Identification & Planning and design of the evaluation of demands optimal concept
Implementation
Efficient concepts
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – Overview
3 Energy supply 3 Communication 3 Drives 3 Drive control 3 Visualization 3 Installation 3 Startup 3 Service
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SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution MOVITRANS? Installation, Communication and Positioning System
Installation diagram and description
The power cables and ?Leackage wave“ cables are routed and sealed in the floor. The transponder sockets are also installed in the plant floor and sealed with a removable cover.
Line cabel installation
Power Pick-up Concrete Leackage wave cable ?
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Transponder socket Plant floor Power cables?
≤
±
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – Overview of Stationary Components
Energy supply Communication Drives Drive control Visualization Installation Startup Service
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Koaxialkabel Coaxial cable Linienleiter Power cable Ethernet cable Ethernetkabel Leckwellenleiter Leakage wave cable
System solution from one source – SEW
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution – Trolley Overview
Leckwellenleiter Leackage wave cable
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M
PHC
THM10E
Linienleiter Power cable
M
From the single component all the way to the system...
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution – Track Guidance
Metering of the magnetic field of MOVITRANS? line cable Track guidance at diversions by switching the metering sensors in the guiding antenna Control algorithm for cornering via speed difference of the drive wheels
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SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – Drive Technology
Standard HK gear unit with CMP
Vehicles can be taken from the track manually via HK gear units. Standard HK gear units from the modular SEW gear unit system for high wheel loads.
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…disengaged within seconds…
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
LAM
Example solution AGV - Layout
load?handling?device
MOVIPRO
Vehicle with load handling device
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Transponder
travel?direction
load?handling?device
Vehicle with trailer
Transponder
travel?direction
SEW system components as drive platform for mechanics
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
Example solution AGV - Layout
load?handling?device
Vehicle with trailer
MOVIPRO
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Transponder
travel?direction
load?handling?device
Vehicle with 4 wheel drive and front/rear steering
Transponder
travel?direction
SEW system components as drive platform for mechanics
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
Example solution AGV – Tractor trolley
11 Communication antenna
Guiding antenna
Pick up
Transponder reader
SEW system components as drive platform for mechanics
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – References Engine assembly at Audi, Hungary
Overview
15 vehicles Contactless energy supply with MOVITRANS? Electronic differential for driving Wireless communication with ?leackage wave cable“ Absolute positioning using RFID transponders Control of all platform functions with MOVIPRO? Vehicle parameterization and diagnostics using Software MOVIVISION?
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Optimally planned and implemented assembly lines
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution – References Cockpit assembly VW Wolfsburg
Overview
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30 vehicles with trailer Contactless energy supply with MOVITRANS? Wireless communication with ?leackage wave cable“ Absolute positioning using RFID transponders Electronic differential for driving Control of all vehicle functions with MOVIPRO? Vehicle coordination with MOVIVISION?
Reliable and available around the clock
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution – References Tractor assembly John Deere Mannheim
Overview
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16 vehicles Contactless energy supply with MOVITRANS? Wireless communication with ?leackage wave cable“ Absolute positioning using RFID transponders Electronic differential for driving Control of all vehicle functions with MOVIPRO? Vehicle coordination with MOVIVISION? Payload: 5.200kg
Reliable and available around the clock
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution – References Marriage at VW Sachsen
Overview
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14 vehicles in building 6 / 130 m long 17 vehicles in building 5 / 170 m long Contactless energy supply with MOVITRANS? Communication via radio Absolute positioning using RFID transponders 2 travel drives, 2 streering drives, 1 drive vor vertical motion Control of trolley functions with MOVIDRIVE? Vehicle coordination with OEM software
Reliable and available around the clock
SEW-EURODRIVE GmbH & Co KG — MEP 2012-5-14

Driving the world
AGV System Solution – References Pipeline production at Bergrohr
Overview
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40 vehicles 4500 m track Contactless energy supply with MOVITRANS? Wireless communication via radio Absolute positioning using RFID transponders 2 drives for travelling, 1 drive for rotation of the pipeline, 1 MOVIMOT for compressor
Moving heavy loads safely and without wear
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – References Paper production at Scheufelen
Overview
1 vehicle Contactless energy supply with MOVITRANS? 70 m track 28.5 t of total weight 4 drives for traveling, 1 drive for rotation of the paper roll Drive technology for trolley functions with MOVIDRIVE? and MOVIMOT? Vehicle coordination with OEM software
Photos: AS
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Moving heavy loads without risks
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – References Engine assembly at FUSO, Japan
Overview
71 vehicles Contactless energy supply with MOVITRANS? Communication via radio Absolute positioning using RFID transponders Electronic differential for driving 1 drive for rotation of the engine Control of all trolley functions with MOVIDRIVE? and MOVI-PLC? Vehicle coordination with OEM software
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Efficient in-house transportation of goods
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – References Engine assembly at MTU
Overview
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30 vehicles OEM: Daum & Partner Contactless energy supply with MOVITRANS? Wireless communication with ?leackage wave cable“ Absolute positioning using RFID transponders Control of all vehicle functions with MOVIPRO? Vehicle coordination with OEM software
Well structured and safe assembly process
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14

Driving the world
AGV System Solution – References Heavy truck assembly at MAN
Overview
73 vehicles with trailer Contactless energy supply with MOVITRANS? Wireless communication with ?leackage wave cable“ Absolute positioning using RFID transponders 1 travel drive (mechanically guided)
Sources: ROFA
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Control of all trolley functions with MOVIPRO? Vehicle coordination via MOVIVISION? software for all applications
Producing heavy loads intelligently and efficiently
SEW-EURODRIVE GmbH & Co KG — MEP
2012-5-14