车铣复合机床外文翻译

车铣复合机床外文翻译
车铣复合机床外文翻译

Numerical control technology and equiping development trend

Equip the engineering level , level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip (such as information technology and his industry, biotechnology and his industry, aviation , spaceflight,etc. national defense industry industry) last technology and getting more basic most equipment.Marx has ever said " the differences of different economic times, do not lie in what is produced , and lie in how to produce, produce with some means of labor ". Manufacturing technology and equiping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends . In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in view of " high-grade, precision and advanced key technology of numerical control " and equiping.In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic development in a more cost-effective manner, important way to improve the overall national strength and national position.

Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology

represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology;(2)Information processing, processing , transmission technology;(3)Automatic control technology;(4)Servo drive technology;

(5)Technology of the sensor;(6)Software engineering,etc..

Development trend of a numerical control technology

Numerical control technology in the world at present and equiping the development trend to see, there is the following several respect[1- ] in its main research focus . 1.A high-speed , high finish machining technology and new trend equipped

The efficiency , quality are subjavanufacturing technology.High-speed, high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP ) to confirm it as the centre in the 21st century and study one of the directions in international production engineering.

In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry,spare parts of its processing are mostly the thin wall and thin muscle,rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles , walls . Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,https://www.360docs.net/doc/5917017714.html,e to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equiping the demand which has proposed high-speed , high precise and high flexibility.

1.2 Link and process and compound to process the fast development of the lathe in 5 axes

Adopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged , the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds , is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great,have restricted the development of5axle gear beds.

At present because of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks . So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe (process the lathe including5 ).

1.3 Become the main trend of systematic development of contemporary numerical control intelligently , openly, networkedlily

The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter, discern load select models, since exactly makes etc. automatically automatically; The ones that simplified programming, simplified operating aspect are intelligent, for instance intelligent automatic programming, intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring,diagnosis convenient to be systematic and maintaining,etc..

2 pairs of basic estimations of technology and industry development of numerical control of our country

The technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In this stages, because technology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During " Sixth Five-Year Plan Period " , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period", namely introduce technology,digest and assimilate, the stage of establishing the system of production domesticization arisesing tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development environment and international environment,research , development and all making considerable progress in production domesticization of the products of the technology of numerical control of our country. The third stage is and during the " Ninth Five- Year Plan Period " on the later stage in " the Eighth Five-Year Plan Period " of the country, namely implement the research of industrialization, enter market competition stage. At this stage , made substantive progress in industrialization of the domestic numerical control equipment of our country. In latter stage for " the Ninth Five-Year Plan ", the domestic occupation rate of market of the domestic numerical control lathe is up to 50%, it is up to 10% too to mix the domestic numerical control system (popular).

Make a general survey of the development course in the past 50 years of technology of numerical control of our country, especially through tackling key problems of 4 Five-Year Plans, all in all has made following achievements.

a.Have establish the foundation of the technical development of numerical control, has mastered modern numerical control technology basically.Our country has already, the numerical control host computer, basic technology of special plane and fittings grasped and driven from the numerical control system and servoly basically now,

among them most technology have already possessed and commercialized the foundation developed, some technology has already, industrialization commercialized.

b.Have formed the industrial base of numerical control tentatively. In tackling key problems the foundation that the achievement and some technology commercialize , set up the systematic factories of numerical control with production capacity in batches such as numerical control in Central China , numerical control of the spaceflight et

c..Electrical machinery plant of Lanzhou,such factory and the first machine tool plant of Beijing, the first machine tool plant of Jinan ,etc. several numerical control host computer factories of a batch of servo systems and servo electrical machineries as the numerical control in Central China,etc.. These factories have formed the numerical control industrial base of our country basically.

c.Have set up a numerical control research, development, managerial talent's basic team .

Though has made considerable progress in research and development and industrialization of numerical control technology,but we will realize soberly, the research and development of the technology of advanced numerical control of our country, especially there is greater disparity in current situation and current demand of our country of engineering level in industrialization. Though very fast from watching the development of our country vertically, have disparity horizontally more than (compare foreign countries with ) not merely engineering level, there is disparity too in development speed in some aspects, namely the engineering level disparity between some high-grade , precision and advanced numerical control equipment has the tendency to expand . Watch from world , estimate roughly as follows about the engineering level of numerical control of our country and industrialization level. a.On the engineering level, in probably backward 10- 1 years with the advanced level in foreign countries,it is bigger in high-quality precision and sophisticated technology.

b.On the industrialization level, the occupation rate of market is low, the variety coverage rate is little, have not formed the large-scale production yet; The specialized

level of production of function part and ability of forming a complete set are relatively low; Appearance quality is relatively poor; Dependability is not high, the commercialized degree is insufficient; One's own brand effect that the domestic numerical control system has not been set up yet, users have insufficient confidence. c.On the ability of sustainable development, research and development of numerical control technology, project ability are relatively weak to the competition;It is not strong that the technological application of numerical control expands dynamics; Research, formulation that relevant standards are normal lag behind.

It is analysed that the main reason for having above-mentioned disparity has the following several respect.

a.Realize the respect. Know to industry's process arduousness , complexity and long- term characteristic of domestic numerical control insufficiently; It is difficult to underestimate to add strangling , system ,etc. to the unstandard , foreign blockade of the market;It is not enough to analyse to the technological application level and ability of numerical control of our country.

b.System. Pay close attention to numerical control industrialization many in the issue , consider numerical control industrialization little in the issue synthetically in terms of the systematic one , industry chain in terms of technology;Have not set up related system , perfect training , service network of intact high quality ,et

c.and supported the system.

c.Mechanism. It causes the brain drain, restraining technology and technological route from innovating again, products innovation that the bad machine is made, and has restricted the effective implementation of planning , has often planned the ideal , implement the difficulty.

d.Technology. The autonomous innovation in technology of enterprises is indifferent, the project of key technology is indifferent. The standard of the lathe lags behind, the level is relatively low, it is not enough for new standard of the numerical control system to study.

数控技术和装备发展趋势

装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度,数控技术及装备是发展新兴高新技术产业和尖端工业(如信息技术及其产业、生物技术及其产业、航空、航天等国防工业产业)的使能技术和最基本的装备。马克思曾经说过“各种经济时代的区别,不在于生产什么,而在于怎样生产,用什么劳动资料生产”。制造技术和装备就是人类生产活动的最基本的生产资料,而数控技术又是当今先进制造技术和装备最核心的技术。当今世界各国制造业广泛采用数控技术,以提高制造能力和水平,提高对动态多变市场的适应能力和竞争能力。此外世界上各工业发达国家还将数控技术及数控装备列为国家的战略物资,不仅采取重大措施来发展自己的数控技术及其产业,而且在“高精尖”数控关键技术和装备方面对我国实行封锁和限制政策。总之,大力发展以数控技术为核心的先进制造技术已成为世界各发达国家加速经济发展、提高综合国力和国家地位的重要途径。

数控技术是用数字信息对机械运动和工作过程进行控制的技术,数控装备是以数控技术为代表的新技术对传统制造产业和新兴制造业的渗透形成的机电一体化产品,即所谓的数字化装备,其技术范围覆盖很多领域:(1)机械制造技术;(2)信息处理、加工、传输技术;(3)自动控制技术;(4)伺服驱动技术;(5)传感器技术;(6)软件技术等。

1 数控技术的发展趋势

从目前世界上数控技术及其装备发展的趋势来看,其主要研究热点有以下几个方面[1~4]。

1.1 高速、高精加工技术及装备的新趋势

效率、质量是先进制造技术的主体。高速、高精加工技术可极大地提高效率,提高产品的质量和档次,缩短生产周期和提高市场竞争能力。为此日本先端技术研究会将其列为5大现代制造技术之一,国际生产工程学会(CIRP)将其确定为21世纪的中心研究方向之一。在轿车工业领域,年产30万辆的生产节拍是40秒/辆,而且多品种加工是轿车装备必须解决的重点问题之一;在航空和宇航工业领域,其加工的零部件多为薄壁和薄筋,刚度很差,材料为铝或铝合金,只有在高切削速度和切削力很小的情况下,才能对这些筋、壁进行加工。近来采用大型整体铝合金坯料“掏空”的方法来制造机翼、机身等大型零件来替代多个零件通过众多的铆钉、螺钉和其他联结方式拼装,使构件的强度、刚度和可靠性得到提高。这些都对加工装备提出了高速、高精和高柔性的要求。

1.2 5轴联动加工和复合加工机床快速发展

采用5轴联动对三维曲面零件的加工,可用刀具最佳几何形状进行切削,不仅光洁度高,

而且效率也大幅度提高。一般认为,1台5轴联动机床的效率可以等于2台3轴联动机床,

特别是使用立方氮化硼等超硬材料铣刀进行高速铣削淬硬钢零件时,5轴联动加工可比3轴联动加工发挥更高的效益。但过去因5轴联动数控系统、主机结构复杂等原因,其价格要比3轴联动数控机床高出数倍,加之编程技术难度较大,制约了5轴联动机床的发展。当前由于电主轴的出现,使得实现5轴联动加工的复合主轴头结构大为简化,其制造难度和成本大幅度降低,数控系统的价格差距缩小。因此促进了复合主轴头类型5轴联动机床和复合加工机床(含5面加工机床)的发展。

1.3 智能化、开放式、网络化成为当代数控系统发展的主要趋势

21世纪的数控装备将是具有一定智能化的系统,智能化的内容包括在数控系统中的各个方面:为追求加工效率和加工质量方面的智能化,如加工过程的自适应控制,工艺参数自动生成;为提高驱动性能及使用连接方便的智能化,如前馈控制、电机参数的自适应运算、自动识别负载自动选定模型、自整定等;简化编程、简化操作方面的智能化,如智能化的自动编程、智能化的人机界面等;还有智能诊断、智能监控方面的内容、方便系统的诊断及维修等。

2 对我国数控技术及其产业发展的基本估计

我国数控技术起步于1958年,近50年的发展历程大致可分为3个阶段:第一阶段从1958 年到1979年,即封闭式发展阶段。在此阶段,由于国外的技术封锁和我国的基础条件的限制,数控技术的发展较为缓慢。第二阶段是在国家的“六五”、“七五”期间以及“八五”的前期,即引进技术,消化吸收,初步建立起国产化体系阶段。在此阶段,由于改革开放和国家的重视,以及研究开发环境和国际环境的改善,我国数控技术的研究、开发以及在产品的国产化方面都取得了长足的进步。第三阶段是在国家的“八五”的后期和“九五”期间,即实施产业化的研究,进入市场竞争阶段。在此阶段,我国国产数控装备的产业化取得了实质性进步。在“九五”末期,国产数控机床的国内市场占有率达50%,配国产数控系统(普及型)也达到了10%。

纵观我国数控技术近50年的发展历程,特别是经过4个5年计划的攻关,总体来看取得了以下成绩。

a.奠定了数控技术发展的基础,基本掌握了现代数控技术。我国现在已基本掌握了从数控系统、伺服驱动、数控主机、专机及其配套件的基础技术,其中大部分技术已具备进行商品化开发的基础,部分技术已商品化、产业化。

b.初步形成了数控产业基地。在攻关成果和部分技术商品化的基础上,建立了诸如华中数控、航天数控等具有批量生产能力的数控系统生产厂。兰州电机厂、华中数控等一批伺服系统和伺服电机生产厂以及北京第一机床厂、济南第一机床厂等若干数控主机生产厂。这些生产厂基本形成了我国的数控产业基地。

c.建立了一支数控研究、开发、管理人才的基本队伍。

虽然在数控技术的研究开发以及产业化方面取得了长足的进步,但我们也要清醒地认识到,

我国高端数控技术的研究开发,尤其是在产业化方面的技术水平现状与我国的现实需求还有

较大的差距。虽然从纵向看我国的发展速度很快,但横向比(与国外对比)不仅技术水平有

差距,在某些方面发展速度也有差距,即一些高精尖的数控装备的技术水平差距有扩大趋势。从国际上来看,对我国数控技术水平和产业化水平估计大致如下。

a.技术水平上,与国外先进水平大约落后10~15年,在高精尖技术方面则更大。

b.产业化水平上,市场占有率低,品种覆盖率小,还没有形成规模生产;功能部件专业化

生产水平及成套能力较低;外观质量相对差;可靠性不高,商品化程度不足;国产数控系

统尚未建立自己的品牌效应,用户信心不足。

c.可持续发展的能力上,对竞争前数控技术的研究开发、工程化能力较弱;数控技术应用

领域拓展力度不强;相关标准规范的研究、制定滞后。

分析存在上述差距的主要原因有以下几个方面。

a.认识方面。对国产数控产业进程艰巨性、复杂性和长期性的特点认识不足;对市场的不

规范、国外的封锁加扼杀、体制等困难估计不足;对我国数控技术应用水平及能力分析不够。

b.体系方面。从技术的角度关注数控产业化问题的时候多,从系统的、产业链的角度综合

考虑数控产业化问题的时候少;没有建立完整的高质量的配套体系、完善的培训、服务网

络等支撑体系。

c.机制方面。不良机制造成人才流失,又制约了技术及技术路线创新、产品创新,且制约

了规划的有效实施,往往规划理想,实施困难。

d.技术方面。企业在技术方面自主创新能力不强,核心技术的工程化能力不强。机床标准

落后,水平较低,数控系统新标准研究不够。

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组合机床毕业设计外文翻译

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【机械类文献翻译】机床

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Int J Adv Manuf Technol (2006) 29: 178–183 DOI 10.1007/s00170-004-2493-9
ORIGINAL ARTICLE
Ferda C. C ? etinkaya
Unit sized transfer batch scheduling in an automated two-machine ?ow-line cell with one transport agent
Received: 26 July 2004 / Accepted: 22 November 2004 / Published online: 16 November 2005 ? Springer-Verlag London Limited 2005 Abstract The process of splitting a job lot comprised of several identical units into transfer batches (some portion of the lot), and permitting the transfer of processed transfer batches to downstream machines, allows the operations of a job lot to be overlapped. The essence of this idea is to increase the movement of work in the manufacturing environment. In this paper, the scheduling of multiple job lots with unit sized transfer batches is studied for a two-machine ?ow-line cell in which a single transport agent picks a completed unit from the ?rst machine, delivers it to the second machine, and returns to the ?rst machine. A completed unit on the ?rst machine blocks the machine if the transport agent is in transit. We examine this problem for both unit dependent and independent setups on each machine, and propose an optimal solution procedure similar to Johnson’s rule for solving the basic two-machine ?owshop scheduling problem. Keywords Automated guided vehicle · Lot streaming · Scheduling · Sequencing · Transfer batches entire lot to ?nish its processing on the current machine, while downstream machines may be idle. It should be obvious that processing the entire lot as a single object can lead to large workin-process inventories between the machines, and to an increase in the maximum completion time (makespan), which is the total elapsed time to complete the processing of all job lots. However, the splitting of an entire lot into transfer batches to be moved to downstream machines permits the overlapping of different operations on the same product while work proceeds, to complete the lot on the upstream machine. There are many ways to split a lot: transfer batches may be equal or unequal, with the number of splits ranging from one to the number of units in the job lot. For instance, consider a job lot consisting of 100 identical items to be processed in a three-stage manufacturing environment in which the ?ow of its operations is unidirectional from stage 1 through stage 3. Assume that the unit processing time at stages 1, 2, and 3 are 1, 3, 2 min, respectively. If we do not allow transfer batches, the throughput time is (100)(1+3+2) = 600 min (see Fig. 1a). However, if we create two equal sized transfer batches through all stages, the throughput time decreases to 450 min, a reduction of 25% (see Fig. 1b). It is clear that the throughput time decreases as the number of transfer batches increases. Flowshop problems have been studied extensively and reported in the literature without explicitly considering transfer batches. Johnson [1], in his pioneering work, proposed a polynomial time algorithm for determining the optimal makespan when several jobs are processed on a two-machine (two-stage) ?owshop with unlimited buffer. With three or more machines, the problem has been proven to be NP-hard (Garey et al. [2]). Besides the extension of this problem to the m -stage ?owshop problem, optimal solutions to some variations of the basic two-stage problem have been suggested. Mitten [3] considered arbitrary time lags, and optimal scheduling with setup times separated from processing was developed by Yoshida and Hitomi [4]. Separation of the setup, processing and removal times for each job on each machine was considered by Sule and Huang [5]. On the other hand, ?owshop scheduling problems with transfer batches have been examined by various researchers. Vickson
1 Introduction
Most classical shop scheduling models disregard the fact that products are often produced in lots, each lot (process batch) consisting of identical parts (items) to be produced. The size of a job lot (i.e., the number of items it consists of) typically ranges from a few items to several hundred. In any case, job lots are assumed to be indivisible single entities, although an entire job lot consists of many identical items. That is, partial transfer of completed items in a lot between machines on the processing routing of the job lot is impossible. But it is quite unreasonable to wait for the
F.C. ?etinkaya (u) Department of Industrial Engineering, Eastern Mediterranean University, Gazimagusa-T.R.N.C., Mersin Turkey E-mail: ferda.cetinkaya@https://www.360docs.net/doc/5917017714.html,.tr Tel.: +90-392-6301052 Fax: +90-392-3654029

机床加工外文翻译参考文献

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平坦的表面是经常需要的,它们可以由刀具接触点相对于旋转轴的径向车削产生。在刨削时对于较大的工件更容易将刀具固定并将工件置于刀具下面。刀具可以往复地进给。成形面可以通过成型刀具加工产生。 多刃刀具也能使用。使用双刃槽钻钻深度是钻孔直径5-10倍的孔。不管是钻头旋转还是工件旋转,切削刃与工件之间的相对运动是一个重要因数。在铣削时一个带有许多切削刃的旋转刀具与工件接触,工件相对刀具慢慢运动。平的或成形面根据刀具的几何形状和进给方式可能产生。可以产生横向或纵向轴旋转并且可以在任何三个坐标方向上进给。 基本机床 机床通过从塑性材料上去除屑片来产生出具有特别几何形状和精确尺寸的零件。后者是废弃物,是由塑性材料如钢的长而不断的带状物变化而来,从处理的角度来看,那是没有用处的。很容易处理不好由铸铁产生的破裂的屑片。机床执行五种基本的去除金属的过程:车削,刨削,钻孔,铣削。所有其他的去除金属的过程都是由这五个基本程序修改而来的,举例来说,镗孔是内部车削;铰孔,攻丝和扩孔是进一步加工钻过的孔;齿轮加工是基于铣削操作的。抛光和打磨是磨削和去除磨料工序的变形。因此,只有四种基本类型的机床,使用特别可控制几何形状的切削工具1.车床,2.钻床,3.铣床,4.磨床。磨削过程形成了屑片,但磨粒的几何形状是不可控制的。 通过各种加工工序去除材料的数量和速度是巨大的,正如在大型车削加工,或者是极小的如研磨和超精密加工中只有面的高点被除掉。一台机床履行三大职能:1.它支撑工件或夹具和刀具2.它为工件和刀具提供相对运动3.在每一种情况下提供一系列的进给量和一般可达4-32种的速度选择。 加工速度和进给 速度,进给量和切削深度是经济加工的三大变量。其他的量数是攻丝和刀具材料,冷却剂和刀具的几何形状,去除金属的速度和所需要的功率依赖于这些变量。 切削深度,进给量和切削速度是任何一个金属加工工序中必须建立的机械参量。它们都影响去除金属的力,功率和速度。切削速度可以定义为在旋转一周时

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