机电一体化全自动横切机--中英文翻译

An Automatic MechanotronicsHorizontal Cutter

机电一体化全自动横切机

1.Say after 70's in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the 洛sun float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic

horizontal slice machine

1、述自20世纪70年代我国洛阳浮法玻璃技术发明之后,我国的浮法玻璃工业迅速发展。目

前,我国是世界最大浮法玻璃生产国,2006年我国的浮法玻璃生产线共有160多条,其中采用我国洛阳浮法玻璃技术的浮法玻璃生产线共有130多条,浮法玻璃总产量已超过4.54亿重量箱,而且产量每年都大幅度增加。但我国洛阳浮法玻璃技术装备与其它国家相比自动化程度还很低,一直处在半自动半人工状态,全面提高我国洛阳浮法玻璃技术装备水平,开发全线联锁跟踪生产技术已迫在眉捷。目前,我国洛阳浮法玻璃技术装备主要处于单机分散控制阶段(或部分联锁控制) ,要赶超国际浮法玻璃技术装备水平,首先必须提高我国单机设备的自动化功能。横切机作为浮法玻璃冷端生产线上的重要设备之一,其自动化程度及切割精度将影响玻璃生产的成品率,在此我们介绍一种机电一体化全自动横切机(见图1)。

1The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.5~19 mms incise a straight line degree accuracy: the ± 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the ± 1 mm 3~6 m plank long:the ± 1.5 mms incise a straight line degree accuracy: the ±0.5 mm the knife press to regulate scope: the 0~100 Ns is the biggest to return to knife speed:3000 mms/s

1 设备精度适合，最大原板宽度:5000 mm适合玻璃板厚度:1.5～19 mm切割直线度精度:±0.5 mm切割对角线精度:<3 m板长:±1 mm3～6 m板长:±1.5 mm切割直线度精度:±0.5 mm刀压调节范围:0～100 N最大回刀速度:3000 mm/s

Excellent turn of incise function to operate the touch of pedestal to hold on the

spot up(or control box in) can set a few in common use products and 1 kind to discard

plank specification, be an usage excellent turn to incise, horizontal slice machine can

according to artificial examination(or on-line examination equipments examination)

of the blemish position chooses reasonable enactment specification and discards plank

specification to carry on incising automatically, incising an information to pass allied

the net deliver to transport a way behind.There is excellent a few the following to turn

a way generally:the ①press grade excellent turn to incise, press different grade to

incise, the biggest limit slices to take high-quality glass;The ②presses product

specification excellent turn to incise, incise the glass of Chengkong University,

medium and small different specification according to the heap 垛circumstance of

different quality and heap 垛area; The ③ carries on according to the market sale's

circumstance excellent turn to incise, can have the initiative and incise the product

specification that the market needs with maximum limit

2设备功能Equipments function

优化的切割功能在现场操作台的触摸屏上(或控制箱中)可以设定几种常用产品和一种废板规格,当使用优化切割时,横切机可以根据人工检测(或在线检测设备检测)的缺陷位置自动选择合理的设定规格和废板规格进行切割,切割信息通过联网传送给后面输送辊道。一般有以下几种优化方式:①按等级优化切割,按不同等级切割,最大限度切取优质玻璃;②按产品规格优化切割,根据不同质量及堆垛区的堆垛情况切割成大、中、小不同规格的玻璃; ③按市场

销售情况进行优化切割,可优先及最大限度地切割市场急需的产品规格。

The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period,

can also reduce a heap of machine amount, economical investment

花切功能设定几种花切规格比例,与纵切机联锁完成,同时生产不同规格的玻璃。这样可以满足一条生产线同时生产多种规格的要求,若采用机械化堆垛,则可以解决堆垛机的堆垛周期不够的问题,也可以减少堆垛机数量,节省投资

Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time

边部跟踪切割功能横切机与边部跟踪控制系统联锁,可实现横切机的落刀点、抬刀点的位置变化,从而实现最大范围切裁合格板的功能,增加生产线在不正常时的切裁率,特别生产在飘移量变化很大的时候

The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses' glass to different specification, different quality to follow different destination(fall the plank, heap etc.), and can record each the quality of the glass and each glass of the blemish and the position;

全线跟踪切割功能横切机与全线控制联锁可实现全线对不同规格、不同质量的玻璃跟踪到不同目的地(落板、堆垛等) ,并可记录每垛玻璃的质量及每片玻璃的缺陷及位置;

Hint the function has an examination to lack oil and breaks spirit and breaks down hint function.

提示功能具有检测缺油、断气及故障提示功能。

Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank.

自动化功能与断桥传感器联锁,可以在玻璃断板时自动抬刀。

Periodic can the product which incise certain specification of the periodic

ground.

周期性能够周期性地切割一定规格的产品。

3Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.

设备控制Equipments control

(1)采用高性能、高性价比的GE 9030 PLC及高性能松下数字式智能交流伺服驱动系统,配

合特别研发且经过长期考验的控制软件,使系统不仅具有很高的控制精度,并达到了灵敏与稳定的完美结合。

All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter.

(2)所有的参数都可在触摸屏上设置,包括板长、板宽、起始点、落刀点、返回速度及加减速、

手动调试速度、测量轮及对角线校准、横掰控制参数及限位保护设置等参数。

Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take.

(3)自动切割过程中,随时可操作抬刀、落刀,使刀具可以跳过炸裂的玻璃带,既保护刀具,又避

免出现长尺寸的玻璃带。

The forerunner's speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and

the exaltation.

(4)先进的速度跟踪功能,保证了落刀时刀头速度与玻璃带速度的同步。另外横切机设计、制

造的选材、加工及标准件的采购等方面也要严格控制。与其配套的纵切机、横向掰断、掰边输送机等设备也需作进一步的改进和提高。

The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of

reference do.

4.新世纪以来,机电一体化的横切机以被广泛应用,人们开发出来了一系列的产品.另外我们再介绍几种其他的横切机做参考.

Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:

用途：本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。性能及特点：

The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal.