机械加工PFMEA范例(中英文)
过程责任
Process Responsibility 日期(修订)Revised date
关键日期
Orignal Production Date
编制者 Prepared By
零件程序编号 /版本号Part Program No./Rev.核心小组Core Team
零件名称 /客户图号 /版本:Part Name /Drawing No. / Rev.FMEA 日期(原始)
Date (Orig.)
203.
Brilling Hole
镗孔(32,42)20°5
Tools wear
刀具磨损
33#REF!NA NA NA NA NA NA NA (19)Φ5.9±0.15
Tools wear
刀具磨损
33#REF!NA NA NA NA NA NA NA (15)14.5+0.26
Tools wear
刀具磨损
33#REF!NA NA NA NA NA NA NA
204 Reamering
hole
铰孔
(21)Φ5.5 +0.02/-0.0058
Tools wear
刀具磨损
44#REF!
1.Determine the tool
material and enactment
tool life
2.Determine the
process parameters on
the machine
3.SPC control
1.确定刀具材质和设定
刀具使用寿命
2.确定过程参数
3.SPC控制
Technology
Department
技术部
Production
Department
生产部
11-17
1.Tool material
and tool life
were
determined.
2.PPK≥1.67.
1.刀具材质和刀
具寿命已经确定
2.PPK≥1.67
82464
205. Dilling hole
钻孔
Φ104Tools wear
刀具磨损
23#REF!NA NA NA NA NA NA NA
206. Boring hole
镗孔
(18)
Φ12.2+0.04/08
Tools wear
刀具磨损
44#REF!
1.Determine the tool
material and enactment
tool life
2.Determine the
process parameters on
the machine
3.SPC control
1.确定刀具材质和设定
刀具使用寿命
2.确定过程参数
3.SPC控制
Technology
Department
技术部
Production
Department
生产部
11-17
1.Tool material
and tool life
were
determined.
2.PPK≥1.67.
1.刀具材质和刀
具寿命已经确定
2.PPK≥1.67
82464
(16)17.5 +0.02/-0.03
6
Tools wear
刀具磨损
33#REF!NA NA NA NA NA NA NA Impact assembly
影响客户装配
Impact machining
影响后续加工
Impact assembly
影响客户装配
Customer dissatisfaction
客户不满意
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Customer dissatisfaction
客户不满意
Customer dissatisfaction
客户不满意
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Customer dissatisfaction
客户不满意
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
Checking dimensions on line
在线检查尺寸
206. Boring hole
镗孔
(37)61,Tools wear
刀具磨损
2,The machine center
line offset
机床中心线偏移
33#REF!NA NA NA NA NA NA NA
207. Turning Outside
Diameter车
外圆(4)Φ14.035
Tools wear
刀具磨损
33#REF!NA NA NA NA NA NA NA
(5)Φ12.6±
0.03
5
Tools wear
刀具磨损
33#REF!NA NA NA NA NA NA NA
(1)Φ16.18 0/-
0.04
6
Tools wear
刀具磨损33#REF!NA NA NA NA NA NA NA
(25)45.6°±5
°
4
Tools wear
刀具磨损33#REF!NA NA NA NA NA NA NA
208.Groovin g 割槽
(2)Ф 14+0.057Tools wear
刀具磨损44#REF!
1.Determine the tool
material and enactment
tool life
2.Determine the
process parameters on
the machine
3.SPC control
1.确定刀具材质和设定
刀具使用寿命
2.确定过程参数
3.SPC控制
Technology
Department
技术部
Production
Department
生产部
11-17
1.Tool material
and tool life
were
determined.
2.PPK≥1.67.
1.刀具材质和刀
具寿命已经确定
2.PPK≥1.67
72456
(11)2.2 +0.2/06Tools wear
刀具磨损33#REF!NA NA NA NA NA NA NA
(26)R0.1 +0.1(2X)
5
Tools wear
刀具磨损33#REF!NA NA NA NA NA NA NA Customer dissatisfaction
客户不满意
Customer dissatisfaction
客户不满意
Impact functionality
影响使用性能
Customer dissatisfaction
客户不满意
Customer dissatisfaction
客户不满意
Customer dissatisfaction
客户不满意
Customer dissatisfaction
客户不满意
Impact assembly
影响客户装配
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
3,Setup the machine center line
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
3.定期调整机床中心
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
1.Estimate the tool life, change
tools periodically
2.Correct the tooling parameters
periodically
1.估算刀具寿命,定时换刀
2.定期对刀具参数进行补正
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Checking dimensions on line
在线检查尺寸
Dimension out of
tolerance
尺寸超差
1.Dimension out of
tolerance
2.Surface is rough
1.尺寸超差
2.表面粗糙
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
Dimension out of
tolerance
尺寸超差
1.Dimension out of
tolerance
2.Surface is rough
1.尺寸超差
2.表面粗糙
Dimension out of
tolerance
尺寸超差