TAPTITEII三角自攻螺丝标准

TAPTITEII三角自攻螺丝标准

DUO-TAPTITE CORFLEX ?DUO-TAPTITE

Reduced In-Place Cost!!

TAPTITE II ? and DUO-TAPTITE ? thread rolling screws reduce in-place fastener costs and provide vibration resistant assemblies. TAPTITE II ? and DUO-TAPTITE ? thread rolling screws are used to create strong, uniform load carrying internal threads into untapped nut members upon installation. When REMINC developed the original TAPTITE ? TRILOBULAR? shape thread rolling screw, it revolutionized the use of threaded fasteners in high production assembly. Assembly efficiency and joint performance along with lower in-place fasten-ing cost, have

been the benefits of using TAPTITE ? screws. TAPTITE II ? and DUO-TAPTITE ? screws and bolts continue these benefits along with meeting the quality and performance needs of the future.

Lower In-Place Fastening Costs

Only 15% of the total in-place cost of a fastening is the cost of the screw or bolt. TAPTITE II ? and DUO-TAPTITE ? screws and bolts lower the cost of the remaining 85%.

The following is a list of some of the cost-savings advantages of using TAPTITE II ? and DUO-TAPTITE ? thread rolling screws.

-

Elimination of separate tapping operations and associated costs. -

Built-in resistance to vibrational loosening eliminates the need for lock washers, adhesives, or plastic patches and plugs. - Generates stronger mating threads with uninterrupted grain flow due to work hardening of the nut for higher stripping resistance. -

Accepts larger pilot hole variations than drilled and tapped holes. -

Works in punched, drilled, cored and extruded holes in many different metals. -

With use of CORFLEX ? metallurgy, can be provided in grade strengths of high tensile bolts for use in struc-tural applications in deep thread lengths of engagement. -

No assembly line cross threading. -

Prevailing torque often equals or exceeds locking screw standards. - Manufactured to REMINC standards all over the world by over 68 of the world’s leading fastener, fastener

processing and tooling companies.

Originators of the TRILOBULAR? Family of Fasteners Providing Technical Support, Marketing Support and Innovative Fastener Design

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

level bolts are required. COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

Why TAPTITE II ? Over TAPTITE ?

Screws? TAPTITE II ? screws bring benefits to both fastener manufacturer and end user. TAPTITE II ? screws were designed to: - Provide a more efficient manufacturing method and tool design to result in a more consistent product.

- Be applicable to the quality and SPC

philosophies of today’s market by utilizing the capabilities of today’s state of the art tooling and fastener manufacturing equipment. - Provide more consistent torque performance, lower

thread forming torque and lower end load necessary to initiate thread forming, than

any other thread forming or thread rolling

screw including the original TAPTITE ? screw.

Behind the scenes, REMINC has provided its licensed manufacturers with a total quality system for manu-

facturing TAPTITE II ? fasteners. Included are design and processing failure mode and effects analysis pro-cedures, statistical in process control data collection

system, and improved inspection procedures and cri-teria. Although all REMINC products are designed for consistent manufacture and performance, TAPTITE II ? fasteners were physically re-designed to

meet the above quality system, to be the quality flag-ship of TRILOBULAR? products.

Note: TAPTITE II ? is often designated TYPE TT AND TT-II

“The Controllable Product ?”

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

Better starting stability – Axial Alignment

Less misalignment at start of driving operation . . . the self-aligning characteristic of DUO-TAPTITE ? screws reduces operator fatigue; eliminates interruptions in produc-tion; adds speed to every fastening opera-tion. Suitable for automated and robotic assembly. B – Higher prevailing torque Superior elastic action of a DUO-TAPTITE ? screw gives it better lock-ing characteristics than many fasteners specifically designed as

locking screws! Competitive round-

bodied, thread-forming fasteners have no

locking torque. Graph shows comparison of DUO-TAPTITE ? screw with IFI-124 minimum requirement for self-locking screws.

TYPICAL ANGULARITY

Lower starting end pressure

Lower starting end pressure combines with lower driving torque to reduce time and power costs right down the line. A –Higher strip-to-drive ratio The higher, more uniform, strip-to-drive torque ratio of DUO-TAPTITE

screws pro-vides a built-in safety factor against over-driving. Eliminates broken screws, dam-

aged mating threads and inferior fastenings.

Torque-tension comparison M8 x 1.25 DUO-TAPTITE ? vs.

TAPTITE ? Fastener

Superior tension at any given applied torque (with normal clamping pressure) is a major factor in the better holding capa-bility of a DUO-TAPTITE ? screw.

NOTE: All screws were tested in unthreaded weld nuts of uniform hardness (Rockwell B 82-84) hav-

ing 7.1mm hole diameters. End pressure was

manually developed, measured and recorded by an

electronic load cell and recorder. Drive, prevailing

and strip torque values, and torque-tension values

were measured with a GSE torque cell and re-

corded on a BLH electronic recorder. All test data

is based on 5/16 - 18 or M8 x 1.25 screws.

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

Suggested hole sizes for TAPTITE II ? & DUO-TAPTITE

Screws and Bolts at various percentages of thread engagement

EXAMPLE - The shaded area

indicates that an M5 - 0.8 screw size in a 4.58 hole size provides 80% thread

engagement.

Because the above values are based on a linear relation between hole size and percentage thread engagement, the hole data becomes less accurate for engagements less than 70%.

Note also, these hole sizes are based on the U.S. basic thread depth of .6495 times the pitch and are calculated using nominal screw diameters.

Hole = D - (0.6495 x P x %), where D = nominal screw diameter.

(1) Pilot holes listed under 90% & 85% (Thread Percent) also recommended for single punch extruded holes.

See Page 11

For Pilot Hole Tolerance in terms of thread percentage, we suggest +5% to -10% of the nominal value, percent thread value.

EXAMPLE: If 80% is the percent thread for the nominal hole, the minimum hole would yield 85% thread and the

maximum hole would yield 70% thread.

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

Recommended pilot hole sizes for

TAPTITE II ? & DUO-TAPTITE ?

Screws and Bolts for steel nut member thicknesses (Expressed in terms of screw diameters)

APPLICATION DUTY CLASS - A general term used here to group material thickness in terms of screw diameters. For example, the average material thickness

listed under "medium-heavy" equals 75% of the screw diameter.COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

NOTES: - Torque values for metric sizes in New-ton-meters - Torque values for inch sizes in pound-inches - Plate dimensions for metric sizes in mil-limeters and for inch sizes in inches - Torque values were developed using hex washer head screws,

zinc plated plus lubricity wax, driven at low speed under

laboratory-controlled conditions. - Values shown represent the above con-ditions only and should not be used in lieu of proper application testing. The data is presented to provide the user with an estimate of what could be achieved in an actual application having a thicker or thinner nut member harder or softer material, different hole or fas-tener all contribute to variations in torque performance. - Recommended tightening torque is in-tended to induce approximately 30,000 to 50,000 psi clamping force. - Prevailing first removal torque, the torque necessary to remove the screw after the head has been un-seated, is an indication of TAPTITE II ? screws inherent resistance of free turning which is an indication of resistance to loosen-ing under vibration, even without screw head being seated. * Indicates probability that nut threads will strip. ? Indicates probability that screw will break.

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

The above hole sizes are suggested starting points to be confirmed by actual testing. Extrusion Dimensions can vary due to tooling design and material being extruded.Approximate Material Thickness "T"Suggested extruded holes in light-gauge steel for TAPTITE II ? and DUO-TAPTITE ?

Screws & Bolts (Continued from page 11)

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

Lengths greater than 25mm ± 1.3mm

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

Self-aligning point feature

‘finds’ the holes, lines them up

and fastens them in one

operation.

COPYRIGHT 2001, Research Engineering & Manufacturing Inc.

TEST PARAMETERS -

Test material: cold-rolled draw quality

aluminum killed steel plate

hardened to Rb 50-55

Test washer: .063 thick steel

Clearance hole: .180(#6), .200(#8), .220(#10),

.280(1/4”)

Drive speed: 250 RPM under load

Driver end load: 8lbs.

- These values may vary proportionately to application.

Smaller hole sizes for example, will increase drive, first off,

strip torques, etc. Material thickness will also effect torque/ tension values as indicated in the table. These values were derived from averages of over 1800 laboratory tests under specific conditions. These values are to be used only as a

guide since actual application performance results may vary.

Reusable - Subjecting the POWERLOK? screw to increasing

clamp load results in continuously in-creasing thread flank

螺钉长度标准

公制机械牙螺丝设计标准 一﹑公制机械牙螺丝(ISO)特点公制机械牙螺丝是目前世界范围内应用最广泛的螺丝种类,也是国际上正在大力推行的螺丝标准,英制(韦氏)规格﹑日本(JIS )规格﹑美国(ANSI)规格﹑德国(DIN)规格等螺纹将逐步被公制机械牙螺丝(ISO)规格替换。???公制机械牙螺丝是目前标准化﹑通用化﹑系列化程度最高的螺丝种类,应用范围极其广泛。具有互换性强﹑破坏扭力 大﹑抗张力强﹑加工精度高﹑适应性强﹑可预制便于节省时间﹑进步生产效率﹑配套零件齐全﹑结合配套零件可满足各种性能要求等优点。????? 二﹑三角自攻螺丝(TAP?TITE)主要朮语及技朮参数1﹑标称直径:螺丝设计﹑生产﹑检验等公认的螺丝直径。2﹑螺距﹑牙数:相邻两个牙顶之间的间隔或每英寸长度的牙数。 3﹑外径:螺丝所测出的最大均匀外径。4﹑有效径:螺丝截面面积等效为一个圆形截面时所对应的直径。 5﹑标称长度:螺丝设计﹑生产﹑检验等公认的长度。6﹑破坏扭力:螺丝达到扭裂或扭断状态所需要最小扭力。 7﹑抗张力:螺丝在轴向产生塑性变形或断裂状态所需要最小拉力。8﹑表面硬度:螺丝表面头部较平坦部位测出的均匀硬度。 9﹑心部硬度:螺丝断面距中心约1/2 半径位置所测出的均匀硬度。10﹑渗碳硬化层深度:螺丝经表面渗碳处理后硬化层的厚度。 三﹑螺丝相关尺寸标准<一>﹑公制机械牙粗牙规格螺丝尺寸标准(牙型角:60 ?) 标称尺寸Designation 螺距 螺距外径Dia.of Pith Circle 有效直径Dia.of Triangle 最大最小公差最大最小T公o差leranc Toleranc Min e Max Min Tolerance Max M2.00.40 1.981 1.8860.095 1.721 1.6540.067 M2.50.45 2.480 2.3800.100 2.188 2.1170.071 M3.00.50 2.980 2.8740.106 2.655 2.5800.075 M3.50.60 3.479 3.3540.125 3.089 3.0040.085 M4.00.70 3.978 3.8380.140 3.523 3.4330.090 M4.50.75 4.478 4.3380.140 3.991 3.9010.090 M5.00.80 4.976 4.8260.150 4.456 4.3610.095 M6.0 1.00 5.974 5.7940.180 5.324 5.2120.112

螺柱通用设计规范

螺柱通用设计规范 目录 1、螺丝、螺母的基本介绍 (2) 1.1、螺丝的分类 (2) 1.2、螺丝的主要参数 (2) 1.2.1、螺纹 (2) 1.2.3、常见螺丝材质 (2) 1.2.4、螺丝的表面处理 (3) 1.2.5、螺丝相关尺寸标准 (3) 1.2.6、螺丝主要机械性能参数标准 (4) 1.3、螺母的分类与基本介绍 (4) 1.3.1、螺母的种类 (4) 1.3.3、嵌入螺母 (5) 2、常见的螺丝柱类型 (7) 2.1、自攻牙型塑胶螺丝柱 (7) 2.2、镶螺母型塑胶螺丝柱 (9) 2.3、钣金翻边螺丝柱 (9) 2.4、钣金铆接螺丝柱 (9) 2.5、压铸件螺丝柱 (9) 3、螺丝柱的基本设计原则 (10) 3.1、塑胶类螺丝柱的设计 (10) 3.1.1、自攻型螺丝柱 (11) 3.1.2、镶螺母型螺丝柱的设计 (12) 3.2、钣金件螺丝柱的设计 (13) 3.3、压铸件螺丝柱的设计 (14) 3.2.1、压铸件自攻牙螺丝孔设计 (14) 3.3.1、铸造工艺角 (15) 3.3.2、脱模斜度 (15) 3.3.3、各类合金铸件螺丝柱的铸造斜度 (15) 3.3.4、压铸件螺丝柱品质重点: (15) 4、塑料嵌件设计 (15) 4.1、塑胶嵌入式螺母分类 (15) 4.2、热压螺母、预埋螺母加工工艺 (16) 4.2.1、热压螺母 (16) 4.2.2、预埋螺母 (17) 4.3、嵌件分类 (17) 4.3.1、注塑后使用热熔/超声波压入安装 (17) 4.3.2、自攻螺纹型嵌件 (18) 4.3.3、膨胀型嵌件 (19) 4.3.4、压入型嵌件 (19) 4.3.5、模内嵌入型嵌件 (20) 4.4、设计原则 (21)

TAPTITEII三角自攻螺丝标准

TAPTITEII三角自攻螺丝标准

DUO-TAPTITE CORFLEX ?DUO-TAPTITE Reduced In-Place Cost!! TAPTITE II ? and DUO-TAPTITE ? thread rolling screws reduce in-place fastener costs and provide vibration resistant assemblies. TAPTITE II ? and DUO-TAPTITE ? thread rolling screws are used to create strong, uniform load carrying internal threads into untapped nut members upon installation. When REMINC developed the original TAPTITE ? TRILOBULAR? shape thread rolling screw, it revolutionized the use of threaded fasteners in high production assembly. Assembly efficiency and joint performance along with lower in-place fasten-ing cost, have

been the benefits of using TAPTITE ? screws. TAPTITE II ? and DUO-TAPTITE ? screws and bolts continue these benefits along with meeting the quality and performance needs of the future. Lower In-Place Fastening Costs Only 15% of the total in-place cost of a fastening is the cost of the screw or bolt. TAPTITE II ? and DUO-TAPTITE ? screws and bolts lower the cost of the remaining 85%. The following is a list of some of the cost-savings advantages of using TAPTITE II ? and DUO-TAPTITE ? thread rolling screws. - Elimination of separate tapping operations and associated costs. - Built-in resistance to vibrational loosening eliminates the need for lock washers, adhesives, or plastic patches and plugs. - Generates stronger mating threads with uninterrupted grain flow due to work hardening of the nut for higher stripping resistance. - Accepts larger pilot hole variations than drilled and tapped holes. - Works in punched, drilled, cored and extruded holes in many different metals. - With use of CORFLEX ? metallurgy, can be provided in grade strengths of high tensile bolts for use in struc-tural applications in deep thread lengths of engagement. - No assembly line cross threading. - Prevailing torque often equals or exceeds locking screw standards. - Manufactured to REMINC standards all over the world by over 68 of the world’s leading fastener, fastener

螺丝产品标准

螺丝产品标准: 美制、国际标准、德制、日制、英制、国标及客户的指定要求 强度等级 CLASS---4.8 级以上 生产范围:直径M1.0-M6 长度1.5mm-100mm 螺丝产品解释: 根据以上三种螺丝规格标准表,我们对螺丝专用词汇对照什么样的螺丝产品有了进 一步了解。如何读懂螺丝标注内容呢?如下: 例:4 X 10 PW A H C (+) ①②③④⑤⑥⑦ ① 螺丝直径② 螺丝长度③ 螺丝头型 B:球面圆柱头; C:圆柱头; F(K):沉头; H:六角头;HW:六角头带垫圈; O:半沉头; P:平元头; R:半元头;PW:平元头带垫圈; T:大扁头; V:蘑 菇头; ④ 螺丝牙型 A:自攻尖尾(日标第1种)疏 AB:自攻尖尾(日标第4种)密;B:自攻平尾(日标第2种)疏;C:自攻平尾(日标第3种)密;P:双丝牙 HL:高低牙 U:菠萝 牙纹;T:自攻平尾切脚 AT:自攻丝尖尾切脚 M:机械牙;BTT:B型三角牙 CCT:C型三角牙 PTT:P型三角牙 STT:S型三角牙 ⑤ 热处理 H:有热处理 N:没热处理 ⑥ 表面处理 Zn:白锌 C:彩锌 B:蓝锌 F:黑锌 O:氧化黑 Ni:镍Cu:青铜Br:红铜 P:磷 化 ⑦ 备注 (+):十字槽(-):一字槽(T):菊花槽(H):内六角(PZ):米字槽 (+-):+-槽(Y):Y型槽(H):H型槽(L):止退花齿(WIS):单活动 弹垫圈 (WIF):单活动平垫圈(WIT):单活动外齿垫圈(W2SF):双活动平弹垫圈 ( W=6mm):垫圈外径等于6mm (SUS):不锈钢(Cu):黄铜(Br):红铜(8.8): 8.8级螺丝(10.9):10.9级螺丝(12.9):12.9级螺丝(R):其它注释 螺丝强度试验: 1.转力测试:一个产品的扭转力是展示它抵抗被扭转成两半的能力.各种标准都有规定自攻螺钉扭转力的最低要求.本测试是把螺钉夹在扭转力测试具上一个有攻牙中间分割的夹头内,然后用扭力扳手施力,直到镙钉扭断.如果扭力没有超过规定的最低要求,测本产品不合格.不合格显示镙钉太软或镙纹的要径太小. 2.锁动测试:本测试是把镙钉锁到一个测试板,此板有规定的硬度\厚度和孔径.如果镙钉锁过测试板,但镙纹变形,则本产品不合格.不合格显示镙钉表面硬化处理太浅或太软.

自攻螺丝规格尺寸表

自攻螺丝规格尺寸表 第一篇:自攻螺丝规格尺寸表介绍 自攻螺丝是一种常见的机械连接件,主要用于连接薄板。它具有自钻孔、自攻丝的功能,不需要钻孔或打螺母,能够节省安装时间和成本。自攻螺丝有许多不同的规格尺寸,不同的规格适用于不同的连接需求。本篇文章将介绍自攻螺丝的规格尺寸表及其用途。 自攻螺丝的规格尺寸通常由直径、长度、螺纹类型和头 部类型组成。直径通常在0.8mm到6.3mm之间,长度在2mm到150mm之间,头部类型包括扁平头、圆头、半圆头和锥形头等。在不同的应用场景中,选择合适的规格尺寸非常重要,能够确保连接的牢固稳定。 自攻螺丝的螺纹类型分为两种:A型和AB型。A型自攻 螺丝适用于连接薄薄的材料,如金属板材、塑料、木料等。AB 型自攻螺丝适用于连接较厚的材料,如钢板、铝板等。在选择螺纹类型时,需要根据连接的材料和厚度来进行选择,以确保连接的牢固性和稳定性。 除了规格尺寸和螺纹类型,自攻螺丝的头部类型也是选 择的重要因素。不同的头部类型适用于不同的应用场景。扁平头适用于需要平滑表面连接的情况;圆头适用于需要提高连接强度的情况;半圆头适用于需要在连接处形成圆形的情况;锥形头适用于需要减小连接体积的情况。 在选择自攻螺丝规格尺寸时,要考虑连接材料的类型和 厚度,选择合适的螺纹类型和头部类型,以确保连接的牢固稳

定。自攻螺丝的规格尺寸表可以帮助我们更好地选择适合我们需求的自攻螺丝。 第二篇:自攻螺丝规格尺寸表 自攻螺丝是一种常见的机械连接件,主要用于连接薄板。它具有自钻孔、自攻丝的功能,不需要钻孔或打螺母,能够节省安装时间和成本。自攻螺丝的规格尺寸有许多不同的选择,并且具有不同的长度、直径和头部类型等。本篇文章将介绍常见的自攻螺丝规格尺寸表。 1. 直径:自攻螺丝的直径通常在0.8mm到6.3mm之间, 具体规格包括0.8mm、1.0mm、1.2mm、1.4mm、1.6mm、1.8mm、2.0mm、2.2mm、2.5mm、3.0mm、3.5mm、4.0mm、4.5mm、5.0mm、6.0mm和6.3mm等。 2. 长度:自攻螺丝的长度通常在2mm到150mm之间,具 体规格包括2mm、2.5mm、3mm、3.5mm、4mm、4.5mm、5mm、 6mm、7mm、8mm、9mm、10mm、12mm、14mm、16mm、18mm、20mm、22mm、24mm、25mm、26mm、28mm、30mm、32mm、35mm、38mm、40mm、45mm、50mm、55mm、60mm、70mm、80mm、90mm、100mm、120mm和150mm等。 3. 螺纹类型:自攻螺丝的螺纹类型分为A型和AB型。A 型自攻螺丝适用于连接薄薄的材料,如金属板材、塑料、木料等;AB型自攻螺丝适用于连接较厚的材料,如钢板、铝板等。 4. 头部类型:自攻螺丝的头部类型包括扁平头、圆头、 半圆头和锥形头等。扁平头适用于需要平滑表面连接的情况;圆头适用于需要提高连接强度的情况;半圆头适用于需要在连接处形成圆形的情况;锥形头适用于需要减小连接体积的情况。 自攻螺丝规格尺寸表是选择自攻螺丝时的重要依据,正 确选择规格尺寸可以确保连接的稳定性和强度。根据连接的需

自攻螺丝规格

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